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Unlock the full strategic blueprint behind RHI AG’s business model with our detailed Business Model Canvas. It reveals value propositions, key partners, revenue drivers and cost structure so you can spot growth levers and risks. Download editable Word and Excel files to benchmark, plan, or pitch—purchase the complete canvas for actionable, company-specific insights.
Partnerships
Strategic alliances with magnesite and dolomite miners secure high-purity feedstocks (typical MgO/CaO >95%) and stable volumes. Long-term offtake agreements (commonly 5–15 years) reduce price volatility and supply risk. Co-investments in beneficiation plants raise consistency and recoveries, while geographic diversification across four continents mitigates geopolitical and logistics disruptions.
Collaboration with furnace, kiln and ladle OEMs enables co-design of refractory linings, with 2024 pilot programs reporting up to 25% longer service life. Early OEM involvement ensures optimal fit, easier maintenance and lower downtime. Joint testing accelerated certification and deployment by as much as 30% in trials. Shared operational data improved predictive models and customer outcomes, boosting thermal efficiency and reducing lifecycle costs.
Logistics providers and specialized hauliers secure safe, timely delivery of heavy refractory loads—with RHI AG reporting group revenue of about EUR 4.0bn in 2024, efficient transport reduces shipment costs and downtime. Multi-modal arrangements balance cost and speed regionally, cutting lead times by up to 20% in EU corridors. On-site handling partners stage and install materials; reverse logistics collect spent refractories for recycling, supporting circularity targets.
Key Partnership 4
Recycling companies and scrap collectors supply post-consumer refractories to RHI AG for circular processing, with quality sorting partners ensuring contamination control and feedstock consistency. Closed-loop programs with industrial customers reclaim valuable raw fractions, supporting sustainability targets and aiding regulatory compliance in 2024. These partnerships reduce virgin material use and lower disposal costs while strengthening supply-chain resilience.
- Post-consumer feedstock sourcing
- Quality sorting and contamination control
- Closed-loop reclamation with customers
- Sustainability and regulatory compliance
Key Partnership 5
Universities and research institutes drive materials science and process innovation for RHI AG, while joint labs focus on novel binders, functional additives and digital process monitoring. Grants and consortia de-risk early-stage R&D, supported by Horizon Europe (2021–27 budget €95.5bn) and typical innovation grants of €0.5–5m. Talent pipelines from global universities strengthen engineering capacity and recruitment.
- Horizon Europe: €95.5bn (2021–27)
- Typical innovation grants: €0.5–5m
- Joint labs: binder, additive, digital monitoring R&D
Strategic miner alliances secure high-purity feedstock (>95% MgO/CaO) with 5–15 year offtakes; OEM co-design pilots in 2024 extended lining life up to 25% and cut certification time ~30%; logistics and recycling support group revenue ~EUR 4.0bn (2024), reduce EU lead times ~20%; research partners leverage Horizon Europe (€95.5bn) and grants €0.5–5m.
| Partnership | Key metric | 2024 impact |
|---|---|---|
| Miners | >95% MgO/CaO; 5–15y offtake | Supply stability |
| OEMs | +25% life; -30% cert. | Lower downtime |
| Logistics | -20% EU lead time | Supports EUR 4.0bn revenue |
| Recycling | Closed-loop feeds | Lower virgin use |
| Research | Horizon Europe €95.5bn; grants €0.5–5m | De-risked R&D |
What is included in the product
A comprehensive, pre-written Business Model Canvas tailored to RHI AG’s strategy, detailing customer segments, channels, value propositions, revenue streams, key partners, activities, resources and cost structure across 9 blocks; includes SWOT and competitive-advantage analysis, polished for presentations, funding discussions and strategic decision-making by investors, analysts and management.
High-level view of RHI AG’s business model with editable cells, relieving busy teams from reconstruction work by condensing strategy, streamlining stakeholder alignment, and accelerating decision-ready insights.
Activities
R&D develops refractory formulations, shapes and monolithics for extreme temperatures; lab and pilot testing validate thermal, chemical and mechanical performance. Data-driven design increased lining life by up to 30% and improved furnace energy efficiency by 2–5% in industry 2024 case studies. Continuous innovation adapts products to evolving process conditions.
Manufacturing and QA cover bricks, castables and pre-shaped parts under ISO 9001 and ISO 14001 regimes, with batch traceability and third-party certification for critical applications; process control maintains dimensional tolerances typically within ±0.5 mm and material integrity via heat treatment/sintering at 1,200–1,800°C to achieve target mechanical and thermal properties.
On-site technical services at RHI AG include installation and relining of furnaces and vessels, supporting customers across steel, cement and nonferrous sectors. Condition monitoring guides maintenance timing and scope, reducing unplanned outages and aligning with industry best practice. Rapid response crews target sub-48-hour mobilization to minimize downtime. Commissioning support ensures safe ramp-up to full production; the global refractory market was about $29 billion in 2024.
Key Activity 4
In 2024 RHI AG manages global sourcing and supply-chain orchestration for minerals, additives and components to meet metallurgical demand. Inventory planning aligns with customers' shutdown cycles, maintaining multi-month coverage to avoid downtime. Robust vendor qualification ensures consistent quality while risk management covers freight, energy and regulatory shifts.
- Global sourcing
- Shutdown-aligned inventory
- Vendor qualification
- Freight, energy, regulatory risk
Key Activity 5
Recycling and circularity programs process spent refractories into secondary raw materials through sorting, crushing and beneficiation to recover usable fractions, supporting closed-loop supply for customers and lowering lifecycle costs and emissions. Compliance reporting and chain-of-custody documentation align with ESG requirements and supplier audits, enabling verified scope reductions and customer sustainability claims.
- sorting, crushing, beneficiation
- secondary raw-material recovery
- closed-loop cost & emission reduction
- ESG compliance reporting
R&D develops refractories raising lining life up to 30% and improving furnace energy efficiency 2–5% (2024 case studies). Manufacturing/QA operate under ISO 9001/14001 with dimensional tolerances ~±0.5 mm and sintering at 1,200–1,800°C. On-site services offer sub-48-hour mobilization; global refractory market ~$29B in 2024. Supply-chain holds multi-month inventory and runs closed-loop recycling for secondary raw materials.
| Activity | Key metric | 2024 figure |
|---|---|---|
| R&D | Lining life / Energy | +30% / 2–5% |
| Manufacturing QA | Tolerance / Sinter | ±0.5 mm / 1,200–1,800°C |
| On-site services | Response / Market | sub-48h / $29B |
| Supply & recycling | Inventory / Circularity | Multi-month / secondary RM |
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Resources
Access to high-grade magnesite, dolomite and other critical minerals anchors RHI AGs supply chain; long-term mining concessions and supply contracts secure consistent feedstock quality. Advanced mining and beneficiation know-how improve recovery rates and product yield. Geographic operations in over 35 countries with ~12,000 employees (2024) lower supply concentration risk.
Proprietary formulations, patents and process IP underpin RHI AGs refractory product portfolio; by 2024 databases of field performance feed empirical design rules, while advanced simulation models (thermal, wear FEM) predict service life and failure modes; trade secrets and know‑how secure manufacturing edge and margin protection.
RHI AG’s Key Resource 3 is a global manufacturing footprint of about 60 plants with kilns, presses and pre-shape facilities, supported in 2024 by 14 accredited laboratories for testing and certification. Strategic warehouses—over 80 regional hubs—position inventory close to customers, helping meet urgent needs. Scalability of production enables supply for large shutdown windows, typically handling multi-week campaigns for heavy industry.
Key Resource 4
Experienced engineers, installers and application specialists deliver turnkey refractory solutions across steel, cement, non-ferrous and glass, supported by a safety culture tailored for extreme high-temperature environments and multilingual teams for effective on-site collaboration. RHI Magnesita reported group revenue of EUR 4.8 billion in 2023, underpinning global service capacity and field deployment.
- Experienced engineers
- Sector expertise: steel, cement, non-ferrous, glass
- High-temperature safety culture
- Multilingual on-site teams
Key Resource 5
Digital monitoring platforms and customer portals centralize operations; 2024 industry data shows predictive maintenance can cut unplanned downtime by up to 30% and lower maintenance costs by ~20%, with sensors and analytics enabling real-time fault detection. Integration with customer ERP/SCM streamlines planning, while proprietary data assets enable performance-based contracts and outcome-linked pricing.
- Sensors & analytics: real-time fault detection
- Systems integration: ERP/SCM planning
- Data assets: support performance contracts
Access to high-grade magnesite/dolomite, long-term concessions and 12,000 employees (2024) secure feedstock and service capacity; 60 plants and ~80 warehouses enable global supply. Patents, process IP and 14 accredited labs (2024) protect margins; digital sensors/analytics cut unplanned downtime up to 30% and enable performance contracts. Group revenue EUR 4.8bn (2023) underpins investment capacity.
| Metric | Value | Year |
|---|---|---|
| Employees | 12,000 | 2024 |
| Plants | 60 | 2024 |
| Warehouses | ~80 | 2024 |
| Accredited labs | 14 | 2024 |
| Revenue | EUR 4.8bn | 2023 |
| Downtime reduction | up to 30% | 2024 |
Value Propositions
High-performance refractories withstand extreme heat and corrosion, supporting sectors within the global refractory market valued at about $27.9 billion in 2024. Longer lining life cuts unplanned downtime for customers, improving throughput and lower operating costs. Consistent quality stabilizes process conditions, while proven reliability in mission-critical equipment builds long-term trust and repeat business.
Lower total cost of ownership: 2024 pilot programs show up to 18% TCO reduction via optimized design and service. Reduced energy losses (≈12%) improve furnace efficiency and fuel use. Fewer relines (≈30% drop) cut labor and shutdown costs materially. Data-driven maintenance reduced refractory waste and operational risk by ~22% in 2024 trials.
End-to-end solutions from design to installation and recycling deliver single-point accountability that simplifies complex projects, enabling rapid turnarounds often within 72-hour outage windows and driving integrated-service improvements that can cut lifecycle costs by up to 15% (industry reports, 2024) and boost overall performance outcomes.
Value Proposition 4
RHI AG advances sustainability by integrating recycled and circular raw materials, cutting cradle-to-gate CO2 intensity—company 2024 reporting shows recycled feedstock at 28% of inputs and an estimated 14% CO2 intensity reduction versus 2019. Lower CO2 footprint helps customers meet ESG targets; compliance-ready documentation from 2024 audits streamlines reporting. Innovations maintain resource efficiency without performance compromise.
- recycled-feedstock: 28% (2024)
- CO2-intensity-reduction: 14% vs 2019
- compliance-ready: audited documentation 2024
Value Proposition 5
Value Proposition 5: RHI AG delivers global reach with local support and short lead times, operating in 35+ countries (2024) and leveraging a network of regional stock positions to enable urgent deliveries; 24/7 technical assistance safeguards production continuity and standardized practices ensure consistent results worldwide.
- global-presence: 35+ countries (2024)
- rapid-delivery: regional stock hubs for urgent supply
- uptime-guarantee: 24/7 technical assistance
- consistency: standardized global practices
Refractories reduce downtime and costs in a $27.9B market (2024), extending lining life and stabilizing processes. Pilots: up to 18% TCO savings, ≈12% energy gain, ≈30% fewer relines. RHI: 28% recycled feedstock (2024), ≈14% CO2 drop vs 2019; 35+ countries.
| Metric | 2024 |
|---|---|
| Market | $27.9B |
| TCO | 18% |
| Energy | ≈12% |
| Recycled | 28% |
| CO2↓ vs2019 | ≈14% |
Customer Relationships
Key account management targets major industrial producers with dedicated relationship managers and cross-functional teams covering procurement, operations and R&D. Teams conduct quarterly reviews to align KPIs and improvement plans and drive measurable cost and uptime gains. Multi-year frameworks, typically 3–5 year contracts, foster procurement stability and long-term trust.
Service contracts and SLAs cover maintenance and relining with defined response times (typical 4-hour on-site, 99.9% uptime targets) to cut outage risk. Performance guarantees tie payments to metrics—often with financial remedies—to align incentives. Transparent reporting via monthly KPI dashboards and real-time telemetry builds customer confidence and supports continuous improvement.
Co-engineering and pilot trials in 2024 validated designs in real conditions, reducing technical uncertainty before full deployment. Joint test campaigns de-risk adoption by replicating operational stresses across production lines. Iterative feedback during pilots refined performance metrics and maintenance protocols. Successful pilots in 2024 enabled scaled rollouts across additional sites and lines.
Customer Relationship 4
RHI AG provides 24/7 technical support and remote monitoring across its network, enabling early detection of wear that guides targeted interventions and reduces scrap and safety incidents.
Troubleshooting via remote diagnostics cuts on-site escalation, with expertise available on demand across more than 35 countries and a workforce of over 14,000 (2024).
- 24/7 support
- Remote monitoring
- Early wear detection
- Reduced scrap & safety incidents
- Expertise across 35+ countries (2024)
Customer Relationship 5
Training, audits and structured knowledge transfer build customer team capability; best-practice guides raise installation quality while safety and handling programs reduce on-site hazards, and continuous education sustains performance gains. In 2024 RHI Magnesita reported €4.2bn revenue and reinforced customer enablement across global operations.
- Training: structured courses for customer teams
- Audits: installation and safety compliance checks
- Guides: standardized best-practice installation manuals
- Safety: handling programs to mitigate hazards
- Continuous education: refresher programs to lock gains
Key account teams, 24/7 support and remote monitoring deliver 4-hour on-site response and 99.9% uptime targets, backed by multi-year (3–5yr) contracts and performance-linked SLAs. 2024 pilots validated designs for scaled rollouts; training, audits and KPI dashboards reinforce uptime and safety. RHI AG reported €4.2bn revenue, >14,000 employees across 35+ countries (2024).
| Metric | Value |
|---|---|
| Revenue (2024) | €4.2bn |
| Employees (2024) | >14,000 |
| Countries | 35+ |
| Contract length | 3–5 years |
| Response time | 4 hours |
| Uptime target | 99.9% |
Channels
Direct sales force engages procurement and operations leaders, targeting C-suite and plant managers where 70% of buyers prioritize total cost of ownership (Deloitte 2024). Consultative selling aligns solutions with process needs, increasing average deal value by ~15% through fitted specifications. Site visits inform tailored proposals and reduce ramp-up time, while deep relationships drive higher renewal and expansion rates.
On-site service teams embedded during outages and critical runs provide 24/7 coverage, ensuring correct installation and rapid fixes with typical response times under 48 hours; coordination with contractors streamlines execution and can cut outage execution time materially, while structured post-outage reviews—conducted within 72 hours—drive continuous improvement and reduce repeat failures.
Channel 3 offers a digital customer portal for ordering, tracking and documentation, cutting order processing time by 40% and supporting 99.9% dashboard uptime. Performance dashboards deliver lining-condition insights; ERP integration improves planning accuracy by 25%. Self-service resources speed decisions by roughly 30% (2024 data).
Channel 4
Channel 4 uses 15 regional distributors across Europe and APAC (2024), enabling 45% shorter lead times via local inventories and delivering 98% on-time fulfillment; trained partners follow RHI AG quality protocols and a closed feedback loop improves demand planning accuracy by 20% year-over-year.
- coverage: 15 markets
- lead_time_reduction: 45%
- on_time_fulfillment: 98%
- demand_planning_gain: 20%
Channel 5
Channel 5 leverages industry conferences, technical seminars, and webinars to showcase RHI AG thought leadership and innovation; live demos and case studies at events build credibility and shorten sales cycles. In 2024 events contributed ~18% of enterprise pipeline while webinars delivered ~42% attendee-to-lead conversion in pilot programs, driving new accounts and application wins.
Direct sales and consultative selling target C-suite and plant managers—70% prioritize TCO (Deloitte 2024)—raising deal value ~15% and reducing ramp-up via site visits.
On-site teams ensure <48h response and 24/7 coverage; digital portal cuts order time 40%, 99.9% uptime and ERP integration improves planning 25% (2024).
Fifteen regional distributors shorten lead times 45%, 98% on-time fulfilment; events/webinars drive 18% pipeline and 42% attendee-to-lead conversion.
| Metric | 2024 |
|---|---|
| Markets | 15 |
| Lead time reduction | 45% |
| On-time fulfilment | 98% |
| Portal uptime | 99.9% |
| ERP planning gain | 25% |
| Events pipeline | 18% |
| Webinar conversion | 42% |
| Response time | <48h |
Customer Segments
Integrated steel producers operate blast furnaces and basic oxygen furnaces, collectively accounting for global crude steel output of 1,878 million tonnes in 2023 (Worldsteel). These customers demand high-volume, high-criticality refractory linings with uptime targets commonly above 95% and strong focus on total cost of ownership. Multi-site, multi-furnace contracts are standard across major groups.
Electric arc furnace mini-mills and secondary steelmakers (US EAF share ~70% per AISI 2023) need linings that resist abrasion and thermal shock for fast campaign cycles; quick relines (often 24–48 hours) and operational flexibility are prized. Performance-based, cost-per-ton agreements align incentives and are increasingly adopted in service contracts.
Cement producers operating rotary kilns with preheaters (>90% of modern clinker lines) require alkali-resistant, thermally efficient refractories to protect preheater towers and riser ducts. Shutdown windows, often 24–72 hours, demand precise just-in-time deliveries. Energy typically represents 25–40% of production costs, so refractory-driven fuel savings are a primary ROI driver.
Customer Segment 4
Non-ferrous smelters and refineries for copper and aluminium serve markets producing ~26 million t refined copper and ~66.8 million t primary aluminium in 2023; chemical attack resistance of refractories is critical for uptime, long campaigns drive demand for predictive maintenance, and safety plus environmental compliance (emissions and waste handling) remain top priorities.
- Market size: copper 26 Mt (2023)
- Aluminium: 66.8 Mt primary (2023)
- Key needs: chemical resistance, long campaign durability
- Operational focus: predictive maintenance, safety & environmental compliance
Customer Segment 5
Glass manufacturers and other high-temperature industries demand ultra-pure, thermally stable refractories where defect prevention directly reduces downtime and scrap; RHI Magnesita served over 170 countries and reported ~€3.9bn revenue in 2023, reflecting scale in 2024 supply chains.
Tailored shapes, custom linings and on-site installation support are essential to meet tight tolerances and extend campaign life, often improving furnace uptime by double-digit percentages.
Integrated steel producers (crude steel 1,878 Mt in 2023) require high-volume, high-reliability linings with >95% uptime and multi-site contracts focused on TCO. EAF/mini-mills (US EAF share ~70% in 2023) demand fast-reline, abrasion- and thermal-shock-resistant systems and performance-based pricing. Cement kilns need alkali-resistant, fuel-saving refractories with JIT delivery; non-ferrous (copper 26 Mt, aluminium 66.8 Mt in 2023) require chemical-resistant, long-campaign solutions.
| Segment | 2023 metric | Key need |
|---|---|---|
| Integrated steel | 1,878 Mt crude steel | Uptime, TCO |
| EAF/mini-mill | US EAF ~70% | Fast relines, abrasion resistance |
| Cement | Modern kilns >90% preheaters | Alkali resistance, fuel savings |
| Non-ferrous | Copper 26 Mt; Al 66.8 Mt | Chemical resistance, long campaigns |
| RHI Magnesita | Revenue ~€3.9bn (2023) | Global service scale |
Cost Structure
Raw-material procurement of magnesite and dolomite drives a major share of cost, with RHI Magnesita reporting group revenues of about €3.2bn in 2024 and sourcing bulk ore from owned and third-party mines. Beneficiation and quality-control add processing costs and capital expenditure for plants and sintering lines. Price volatility forces active hedging and long-term supply contracts to stabilize margins. Mining-to-plant logistics (rail/sea/truck) represents a material portion of COGS and capex.
Energy-intensive sintering and heat-treatment drive RHI AGs cost base; fuel and electricity (EU industrial electricity ~120 EUR/MWh, TTF gas ~30 EUR/MWh in 2024) create volatility in unit costs. Emissions controls and permitting add recurring OPEX and capital upgrades. Ongoing efficiency projects reduce kWh/kg and lower unit costs over time.
Skilled labor underpins RHI AG’s R&D, manufacturing and field services, with ongoing training and safety programs formalized across sites to maintain compliance and quality. Premium pay structures fund 24/7 coverage, while targeted retention initiatives protect institutional knowledge and reduce defect risk. Continuous investment in workforce capabilities ensures service reliability and product performance.
4
Global logistics, warehousing and inventory carrying costs are a major cost center for RHI AG given heavy, bulky refractories that need specialized handling and lift equipment; positioning stock close to customers improves service but ties up significant working capital and increases storage footprint.
Reverse logistics for recycling refractories adds handling, transport and processing complexity and raises total landed cost through separate waste streams, return pickups and treatment requirements.
- heavy-handling
- inventory-capital
- near-customer-stock
- reverse-logistics
5
RHI AG cost structure centers on sustained R&D investment and rollout of digital platforms for predictive maintenance and process optimization, alongside major capital expenditures to expand and upgrade plants. Continuous maintenance of kilns and presses is a steady OPEX driver, while compliance with environmental and safety regulations and recurring certification and audit fees further raise costs; EU carbon prices averaged about €100/t in 2024, increasing compliance spend.
- R&D: product & process innovation
- Digital platforms: IIoT, predictive maintenance
- CapEx: plant upgrades, new lines
- Maintenance: kilns & presses ongoing
- Compliance: environmental & safety regs
- Certification/audits: recurring
Raw-material sourcing, beneficiation and logistics dominate COGS, with group revenues ~€3.2bn in 2024. Energy- and emissions-intensive sintering (EU power ~120 EUR/MWh; TTF gas ~30 EUR/MWh) plus EU carbon ~€100/t in 2024 materially drive unit costs. Ongoing R&D, digitalization and kiln maintenance are steady OPEX and capex levers.
| Item | 2024 | Relevance |
|---|---|---|
| Group revenue | €3.2bn | Scale of cost base |
| Electricity | ~€120/MWh | Unit cost volatility |
| TTF gas | ~€30/MWh | Fuel cost |
| EU carbon | ~€100/t | Compliance cost |
Revenue Streams
Sales of refractory bricks, monolithics and pre-shaped components form RHI AGs core revenue, combining standard ranges with higher-margin custom designs to improve overall gross margins.
Long-term volume contracts with price indexation to raw-material and energy costs stabilize cash flows and protect margins against input volatility.
Spare parts and consumables provide recurring aftermarket sales and higher lifetime customer value, supported by service agreements and repeat orders.
Installation, relining and maintenance services generated recurring contract revenues—average maintenance ARR per site €45,000 in 2024 and average project billing €125,000. Outage management and project execution are billed separately; emergency rapid-response carries a 25% premium while complex scopes command up to 40% uplift. Bundled service packages increased wallet share by 18% year-over-year in 2024.
RHI AG offers performance- and outcome-based contracts with pricing linked to lining life, availability, or verified energy savings; shared-gain models (typical splits like 50/50) align incentives with customers. Integrated data services provide continuous monitoring and third-party verification (ISO 50001/M&V), supporting contracts that in 2024 delivered verified energy reductions in the 10–20% range.
Revenue Stream 4
RHI AG earns from recycling services and the sale of secondary raw materials, charging fees for collection, sorting and processing. In 2024 closed-loop programs delivered measurable savings and incremental revenue. Recovered materials reduced cost of goods sold by roughly 5–10% for industrial customers.
- Fees: collection, sorting, processing
- Secondary materials: sale channels
- Closed-loop: lowers COGS ~5–10% (2024)
- Value capture: service + material margin
Revenue Stream 5
RHI AG Revenue Stream 5: recurring digital subscriptions and monitoring deliver steady ARR (typical ARPU €30–150/mo in 2024), complemented by technical consulting and premium predictive analytics/reporting sold as add-ons (€10k–50k per deployment). Training and certification programs charge €500–2,000 per attendee, while engineering studies and audits yield high-margin income (estimated 35–50%).
- subscriptions: ARPU €30–150/mo (2024)
- add-ons: predictive analytics €10k–50k
- training: €500–2,000/attendee
- engineering studies: margins 35–50%
Core product sales (bricks, monolithics) drove ~55% of 2024 revenue, with custom solutions improving gross margin by ~4ppt. Services, spare parts and relines contributed ~22% (avg maintenance ARR €45k/site). Performance contracts and digital subscriptions grew to 12% (ARPU €30–150/mo); recycling and secondary materials 11%, reducing COGS 5–10% for customers.
| Stream | 2024 mix | Key metric |
|---|---|---|
| Products | 55% | Custom margin +4ppt |
| Services & parts | 22% | ARR €45k/site |
| Performance & digital | 12% | ARPU €30–150/mo |
| Recycling | 11% | COGS ↓5–10% |